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Center for Laser Applications

Laser Induced Surface Modification of Aluminum Alloys

Laser induced surface modification (LISM) is a process developed under the main theme of laser induced reaction processing which include coating, alloying and joining of materials. LISM in particular is a material processing method which utilizes the high power density available from laser sources to heat the precursor to a temperature below or above melting and a portion of the underlying substrate material to the melting temperature to produce in-situ reaction product. Since melting occurs rapidly and only at the surface and subsurface, the bulk of the material remains cool, thus creating rapid self-quenching and solidification. The wide variety of chemical and microstructural states can be retained because of the rapid quench from the liquid phase. These include chemical profiles where the alloyed element or infiltrated reinforcement material is highly concentrated near the atomic surface and decreases in concentration over shallow depths, and uniform profiles where the concentration is the same throughout the entire modified region. These types of microstructures range from solid solutions with distinct crystalline phases to metallic glasses. Currently, initial efforts are being directed toward modifying structural aluminum (7xxx, 6xxx and 2xxx series) surfaces for enhanced fatigue and wear properties using LISM.

Investigator: Dr. N.B. Dahotre
Sponsor: Aluminum Company of America (ALCOA)