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Center for Laser Applications

Laser Induced Reaction Coatings of Ceramics

Under the three-year sponsorship of Department of Energy, a laser-induced reaction coating of ceramic on ceramic in non-vacuum environment was developed and studied. Al2O3 ceramic coating on SiC/Al2O3 ceramic composite was deposited in air using a CO2 laser operated in continuous wave mode. The ceramic coating synthesized using this technique was uniform and dense which provided long duration (approx 200 hours) protection from oxidation corrosion at elevated temperatures (1000-1300oC) to the composite. The scanning electron micrograph shows a cross sectional view of laser-induced reaction coated SiC/Al2O3 composite. It is expected that this success will lead to the synthesis of a variety of ceramic coatings on various metal and ceramic substrates for applications such as heat exchangers, incinerators, etc. which involve extreme working conditions in terms of temperature and chemical environment.

Investigator: Dr. N.B. Dahotre
Sponsor: Department of Energy